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How to build Portable Headphone Amplifier Circuit

2015-01-06 17:32  
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This amplifier can be directly connected to CD players, tuners and tape recorders. It is tested with several headphone models of different impedance: 32, 100, 245, 300, 600 & 2000 Ohm. Schematic shows left channel only. B1, SW1, J1 & C3 are common to both channels. R3 value was calculated for headphone impedance up to 300 Ohm. Using 600 Ohm loads or higher, change R3 value to 100K.

Circuit diagram

Circuit diagram


R1 = 10KR2 = 100KR3 = 68KR4 = 1.5KR5 = 3.3KR6 = 330RR7 = 4K7R8 = 2.2RC1 = 1μF-63VC2 = 100μF-25VC3 = 470μF-25VQ1 = BC239CQ2 = BC337Q3 = BC327J1,2 = Stereo 3mm. Jack socketSW1 = SPST SwitchB1 = 3V Battery (two 1.5V AA or C cells in series, but see Notes)


An interesting upgrade for this circuit was suggested by Mike Baum, NY USA. This involves the use of a Lithium-Ion Prismatic Rechargeable 340948 Battery, featuring a nominal voltage of 3.7V and a current rating of 1200mAH.These weight 38 grams and are 34.2mm x 8.5mm x 48mm. Correct value of R3 when using a 3.7V supply and 32 Ohm impedance headphones will be 100K: under these conditions, the amplifier will deliver about 3V peak-to-peak undistorted output.This means that the output power on 32 Ohm load will be almost doubled in respect to 3V supply. Current drawing will raise to 40mA. When powering a stereo version of this amplifier, the battery will last about 15 hours.

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