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Mains Indicator(BAT85)

2017-08-07 02:45  
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This article describes the Mains Indicator (BAT85). The principle is very simple, very practical. The circuit components can help you understand better grasp this principle. For example, in this circuit, you can go to find and buy these components: BAT85.

It is not always immediately obvious whether a power-consuming appliance is switched on or not. Examples are the lamp in the attic or the shed, or electric heating in an awkward place. A nice solution would be to connect anLEDdirectly in series with the appliance, unfortunately you’d better duck for cover if you tried… The obvious solution would be to place a (power-) resistor in series with the load and connect anLEDwith series resistor across it.

However, this solution has significant disadvantages, for instance, the power loss is relatively large (easily a few watts). In addition, the value of the resistor should be adjusted depending on the magnitude of the current. It would be better to insert two anti-parallel diodes in the power lead. Unfortunately, the voltage drop is too low to power anLED. It does work with 6 diodes, for that matter, but the power loss is then also 3 times greater.

Circuit diagram:

Figure:1 Mains Indicator Circuit Diagram

Figure 1 Mains Indicator Circuit Diagram

We therefore chose a solution with two diodes, followed by a 4 times voltage multiplier in the form of a cascade rectifier. That is an energy friendly solution. The current through theLEDis automatically limited by the internal impedance of the cascade rectifier. The impedance isn’t that small, despite the large electrolytic capacitors. Use a low-currentLED, otherwise theLEDwill probably not be bright enough.

Parts Layout

Figure:1 Parts Layout Of Mains Indicator

Figure 2 Parts Layout Of Mains Indicator

The 1N5404 used here can handle up to 3 A (3 A × 230 V = 690 W). If the power is less than 200 W, you could use two 1N4004s instead. The voltage across the diodes is a square wave with an amplitude of about 1.3 Vpp. The voltage multipliers are used to turn this into theLEDvoltage. This will only work if the voltage drop across the diodes in the multipliers isn’t too large. That is why these diodes are Schottky diodes. These only have about a 0.35 V voltage drop.

PCBLayout

Figure:1 PCB Layout Of Mains Indicator

Figure 3 PCBLayout Of Mains Indicator

Exactly which type of Schottky diode that you use is not too important. You are free to experiment with the value of the electrolytic capacitors. The larger their value, the greater is the amount of current that can be delivered. Keep in mind that working with mains voltage can be fatal. Build the circuit in such away that there is no risk that live parts can be touched and maintain isolation distances of 6 mm (also in air). For the same reason, use a 5 mmLED(not a 3 mm one!) and fit it as far into the enclosure as possible. Mount thePCBin the enclosure with nylon bolts.

Components List
Capacitors:
C1-C4 = 220μF 6.3V
Semiconductors:
D1,D2 = 1N5401
D3-D6 = BAT85 (or any other Schottky diode)
D7 =LED, low current
Miscellaneous:
K1 = 2-wayPCBterminal block, lead pitch 5mm
 

 


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